Thread subject: Whaler Central - Boston Whaler Boat Information and Photos :: 1979 22' Revenge- Rubrail remove/replace

Posted by VA Whaler on 08/29/15 - 5:46 AM
#1

I need to replace the navigation light wires which are behind the rubrail. I'm fairly sure the rubrail won't just slide out of the bracket, I'll probably need to pull it out of the tracks. Is that a true assumption?

If I have to pull it out of the track what's the best way to get it back on track?

I remember when I installed new rubrail on my 13' I slid the rail into the bracket and pushed/pulled it all the way around the boat. That was not easy. I can't imagine that would be possible with a boat this size. If you have any advice before I start this, I'd really appreciate.

Hoping the bracket stays in one piece when I do this.

Posted by gchuba on 08/29/15 - 6:01 AM
#2

John,
Start pulling the rub rail out from the starboard side stern. Remove the aluminum fixture that hides the ends. Just pull and it comes right out. you will see the navigation wires as you pass the cabin and as you pass the starboard navigation light. Continue to the port side around the bow and leave the rub rail in place once you have access to the lamp. Have a long 2x stick of lumber handy to lean on the rub rail so it stays in place. The weight of the rubber might continue the removal hands free.

I just used my fingers/hands and popped it back in place. Some fellows recommend dish soap solutions on the rubber channel but I did not need it. Do have a rubber mallet handy to help set the rubber deep and flush on the track. Actually quite easy. Installing the track another matter. Tough little project. Try to do the install on a hot day when the rubber is warm.
Garris

Posted by VA Whaler on 08/29/15 - 6:41 AM
#3

Thanks Garris. I'm with the boat now and there was a spot on the rubrail where it was not 100% in the track. It was near the stb light. I pulled the rubrail away from there and was able to expose the wires back to where they route from the console to the port light. So I was fortunate that I did not have to break it away from the stern to start the separation.

The bracket has been fixed in places but it appears to still be usable. The wood its fastened to must be sturdy enough to hold the screws and rivets in place. More latee Thanks!

Posted by gchuba on 08/29/15 - 7:19 AM
#4

John,
There is no wood backing. Just the outer shell of the hull. Maybe 3/16" thick at most. Is yours screwed or riveted? Mine was screwed in place but also was replaced once before judging from the holes I sealed when I did the track. If screwed in place you may want to Boat Life seal them one at a time as the are accessible. Have fun.
Garris

Posted by VA Whaler on 08/29/15 - 8:34 AM
#5

Garris there were screws where there was some previous repairs. Maybe 2' worth. Rivets elsewhere. It went back together pretty well. Time will tell how it holds up but it was easier than I thought it would be. I'm going to leave the old lights off for now. No sense in reinstalling them as I will be replacing them this fall. Hope the wood underneath will dry some more as well.

Thanks